Tragic marine fires caused by cargo ships, while rare, have caused environmental damage, supply damage, and death to crew members.

There’s a reason why you don’t hear about fires in the middle of the ocean–it’s because they’re rare. We mean, marine and fire aren’t two words that are normally used in the same sentence. But here we are.

 

Marine fires on ships, when they do happen, are typically sparked by:

 

  • Oily rags
  • Electrical fault
  • Human error
  • Engine room leaks

 

Even though over 6,000 container ships sail the ocean every day, marine fire accidents aren’t very common. When they do occur, however, the results can be disastrous.

 

This week, we’re diving into the most infamous marine fires caused by containerships, plus how you can use boater safety tips to help keep your boat afloat. (*Wink* See what we did there?)

 

1. Hanjin Pennsylvania – Indian Ocean, 2002

 

On November 11, 2002, a cargo container on a cargo ship‚ The Hanjin Pennsylvania, exploded off of the coast of Sri Lanka. The ship was transporting goods from Singapore to Germany.

 

The source of the explosion? Misdeclared containers aboard the vessels which stored fireworks. Four days after the initial blast, a second explosion rocked the over 200,000-ton boat.

The ship stayed afloat, but was declared a total loss until it was rebuilt and returned to working condition, then renamed the Norasia Bellatrix.

 

Tragically, two crew members were killed in the accident.

Hanjin Pennsylvania – Indian Ocean, 2002

 

 

2. Hyundai Fortune – Gulf of Aden, 2006

The Hyundai Fortune was carrying over 3,000 shipping containers when it was rocked by an explosion as it headed west in the Gulf of Aden. On March 21, 2006, an explosion launched containers overboard, sent debris five miles past the ship, and damaged ⅓ of the containers aboard.

 

To this day, the cause of the explosion is unknown. The damage to the ship was repaired and later returned to working condition.

 

Only one of the 27 crew members suffered non-life threatening injuries.

 

Hyundai Fortune – Gulf of Aden, 2006

3. MSC Flaminia – North Atlantic, 2012

On a sunny day in July 2012, the German-flagged container ship the MSC was sailing across the North Atlantic when tragedy struck. This 12-year-old vessel  experienced a series of explosions and a major fire aboard during its journey from the U.S. to Belgium. 

 

Tragically, four crew members lost their lives.

 

The 300-meter vessel burned for several weeks and severely damaged the vessel while also spouting toxic smoke into the air. The ship was not allowed refuge for months because it was deemed an environmental hazard.

 

Following the explosion, there was an uproar in the international maritime sector for a call to more action regarding maritime safety as well as new European Union guidelines for ships in distress.

 

Despite the immense damage the ship underwent, it was eventually repaired and returned to service the next year.

The Worst Marine Fires... In Water…

4. Maersk Honam – Arabian Sea, 2018

A few short years ago, the Maersk Honam was headed west of the Arabian Sea carrying over 7,000 containers to Egypt. This vessel, one of the largest of its kind, was deemed an Ultra Large Container Ship (ULCS).

 

When it caught fire on March 6, 2018, the flames were so fierce that after a week, the entire ship from bow to superstructure was ablaze. In fact, the flames were so large that they could be seen from outer space.

 

Five crew members died in the incident and the source of the fire is still unknown due to the heavy damage.

 

Maersk Honam – Arabian Sea, 2018

Marine Fire Safety Tips

When it comes to fire protection, it’s always better to be safe than sorry. Don’t let the tragic incidents of the cargo ships happen to you and your crew! Here are a few tips to stay safe while at sea.

 

  1. Have the proper documents and certifications up to code
  2. Test and check all fire safety equipment
  3. Perform routine engine room maintenance 
  4. Perform routine deck maintenance 
  5. Prepare your crew for emergency situations
  6. Routinely check emergency equipment 

 

For more marine fire safety tips, read our article on boater safety: tips that will float your boat.

 

marine fires cause serious damage

 

All photos courtesy of gCaptain.com.

ajh keeps your buildings safe

As Paul Blart says, “Safety never takes a holiday.” And your facility’s Authority Having Jurisdiction (AHJ) abides by that same standard.  This organization is designed to enforce the NFPA standards and codes on your building. Their mission is to keep both you and your building safe from harm and ensure all of your systems are up to code in case an emergency occurs. 

 

via GIPHY

Let’s dive into what the AHJ is, and why they’re important. 

What is AHJ?

 

AHJ stands for authority having jurisdiction. It’s not a singular entity, rather, it is the authority having jurisdiction for whoever visits the premises to inspect your fire, life and electrical safety programs to meet code standards. 

 

This could be:

 

  • A fire marshal
  • Fire Chief 
  • Labor department 
  • Building official 
  • And more

 

According to the NFPA, AHJ includes, “an organization, office, or individual responsible for enforcing the requirements of a code or standard, or for approving equipment, materials, and installation or a procedure.” 

 

Members of AHJ can come from various places, including federal or state government or private sectors. They are a collective force rather than a specific person. Among this group, you’ll see:

 

  • Fire chief
  • Fire marshal
  • Chief of a fire prevention bureau
  • Labor department member
  • Health department member
  • Building official
  • Electrical inspector
  • Insurance company representative
  • Others having statutory authority

Why Should you Proactively Work With AHJ?

Proactivity is always beneficial when thwarting fire damage. By working with your AHJ before a fire occurs, you increase the odds of protecting your building and, more importantly, your people during an emergency. 

 

If you’re in the beginning stages of building or renovating your commercial property, consulting an AHJ can help ensure all your systems are meeting strict code regulations. This prevents potential fines and issues with compliance that might arise if you are found not up to code.

 

These fire safety codes and standards are strict because you are dealing with people’s lives. The members of AHJ strive to ensure your building is meeting code requirements during the design, construction, and functioning phases. 

 

It’s important to remember that each district has different codes and regulations. 

While following OSHA’s fire safety codes are important, you may find that your local code has additional standards that you must meet in order to remain in compliance. 

 

When was your last fire inspection and maintenance? Our team at VFS supports our clients with regular inspection and testing on their fire protection systems. How much do you know about your fire inspection? Take our quiz to see if you’re smarter than a fire inspector here. 

 

AJH helps keep your building safe

Why Are Insurance Costs Going Up?

One thing’s certain about 2022—insurance costs are going up and they are unpredictable.

At VFS Fire & Security Services, we’ve seen our clients directly feel the impact of a rise in premiums. Over the next year, you can expect 15 to 40% rate increases on certain lines.

Let’s look into more details about why insurance costs are going up.

Fire Insurance Premiums

With the rise of wildfires in California, insurance costs have increased in various zones. ABC News reports that some business owners were even dropped from their coverage unexpectedly, writing that “in 2019, insurers did not renew 235,000 policies across the state.”

The premium increases forced businesses and homeowners to have a quick mindset shift and turnaround for new coverage. With the increase of high-risk areas, VFS Fire & Safety Security Services has personally watched clients caught off guard with the increase of fire insurance. So, how does this impact your fire safety? 

Factors that Impact Your Fire Insurance Costs

Your commercial building or home will have different insurance premiums based on various factors, as listed by Resinger Insurance:

  • Proximity to the fire department
  • Community awareness
  • High-risk area
  • Building size
  • Current fire safety equipment installed
  • And more

Mark Sektan from the American Property Casualty Insurance Association sheds light on the perspective of insurance companies. “Premiums are going up because the risk is going up significantly,” says Sektan. “One of the challenges insurance companies face is that because of the highly prescriptive regulatory system, [it’s almost like] we’re driving the car by looking through the rearview mirror,” said Sektan.

“…We base premiums on losses, not what we know, not what we see coming… we’re not allowed to use that type of modeling yet.”

With this perspective in mind, it’s important to make sure your commercial property is updated with the current fire safety guidelines. Learn more from our blog about prepping your commercial property for fire season.

Where Can You Manage Your Risk? 

Risk mitigation begins with what fire safety equipment and inspections your commercial building uses, and if your building is up to NFPA code. 

For some insurance providers, if you have a certain level of protection from sprinklers and monitors, it can potentially lower the cost of your premium.

The NFPA Code 5000, also known as the Building Construction and Safety Code, is a great start for checking to see if your commercial building is up-to-date on inspections and equipment.

The equipment that VFS Fire & Security Services specializes in, and that should be inspected to match NFPA codes includes but is not limited to: 

  • Fire Sprinkler Systems
  • Fire Suppression Systems
  • Sound and Communication Systems (ERRCS and DAS) 
  • Integrated Security
  • Fire Alarm and Detection Systems
  • Fire Extinguishers

As mentioned above, the constant upkeep and inspections of your fire safety equipment can improve your insurance premium. 

Haven’t You Heard? We’re Fire Safety Inspections Experts

At VFS Fire & Security Services, we believe your fire safety equipment is only as effective as the inspections performed on them

The frequency of these inspections ensures the most effective operating conditions for your building year-round and is critical to keep current with industry and insurance codes.

At VFS, we have a diverse team of experienced fire protection professionals, all of who are capable of inspecting and servicing even the most complex fire protection systems.

Our advanced platforms and highly trained dispatch team allow us to manage inspections and testing from inception to execution.

We tell you what’s due, when it’s due and why it’s due—which means constantly communicating with your team to keep you up-to-date on the latest information within your facilities.

Aside from potentially lowering your insurance premium, keeping up with inspections benefits your commercial building for long-term safety. Learn why regular inspections lead to safer buildings on our blog.

How to Prepare Your Business for Cold Weather

(ERRCS ERRCS BABY… too cold too cold)

Cold winter weather doesn’t mean your fire safety can take the back burner (not actually burning, please) 

Fire Evacuation

Did you know that your fire evacuation plan will need to alter based on seasonal change? In the winter, there are more factors to consider when creating an evacuation plan. 

Maintenance for your building (inside and outside) is crucial during all seasons, but especially during the winter. While it depends on what climate you’re in, snowy conditions bring on a whole new level of hazards when creating a fire evacuation plan. 

In the summer, we recommend you keep brush clear around the building to avoid fires. In contrast, during the winter we suggest keeping snow-free pathways and doorways. If there is snow and ice in the walkway, then this creates a hazard for people who are running out of a building. All pathways should be gridded and cleared of snow at all times. 

An additional step to take with a commercial building is making sure that all employees are updated with the changes in a fire evacuation plan during the winter. For example, making sure all employees have warm coats in the case of a fire. However impactful the fire, they will likely be standing outside for a long period of time. Additionally, it’s important that employees are not smoking in non-smoking designated areas in the commercial building to prevent more fire risks. 

Portable Space Heaters

Electrical fires are a common occurrence during winter. The NFPA reports that there are 45,000 electrical fires a year, with one of the main culprits being portable space heaters. While there are some sources that recommend banning space heaters altogether and just increasing the overall temperature in your building, that might not be a realistic option. 

When using a portable space heater, it’s important to keep the heater on a flat surface at all times. So, the preferred spaces to keep your heater are floors and counters (please don’t keep your space heater balanced on your bedstand). The U.S. Fire Administration suggests only having one appliance plugged into an outlet at one time, and avoiding using extension cords at all costs. 

Another tip from the U.S. Fire Administration that’s crucial to implement in your commercial building is having space heaters that have an automatic shut-off. This means that if a space heater tips over, it will shut off. This is especially true for commercial buildings or warehouses that have multiple space heaters. 

Power Outages and Generators

Generators are another culprit for starting winter fires. Most commercial buildings and warehouses have generators in case of a power outage. In California, the power companies implement routine “brownouts” to avoid fires with windy conditions, making generators the new norm. 

With the influx of generators being used, there has been an increase in electrical fires during both the summer and winter months. A good rule of thumb to follow when using a generator is not to keep it on if nobody is in the building to monitor its use. Aside from making sure a generator is in a ventilated area with working carbon monoxide alarms, the NFPA also gives instructions for fueling a generator. 

“Turn off generators and let them cool down before refueling. Never refuel a generator while it is hot. Store fuel for the generator in a container that is intended for the purpose and is correctly labeled as such.” 

Winter Storms 

Lighting McQueen isn’t the only one leaving scorch-marks in his wake.

While an animated car from a Pixar movie is not going to start a fire during a winter storm, lighting is a real concern for fire safety. With winter storms the high chance of lightning causes increased concern for fires. Oftentimes if the storm is really bad, a county will perform a ‘brown out’ as mentioned above. If this isn’t the case, then the NFPA has steps to take to prevent lightning-induced winter fires as much as possible from lightning. 

High winds can cause downed power lines increasing the risk of electrocution and fire. In addition to having an evacuation that is clearly communicated to all employees, the NFPA states, “Always assume fallen power lines are energized. Stay away from the area and report any downed lines to authorities immediately.” This is especially true for commercial buildings that are surrounded by power lines. 

Fireplace Use

There’s nothing as cozy as cuddling up in front of a big fireplace, especially during one of those “brownouts” we’ve referred to.  But fireplaces offer their own set of risks. 

When using a fireplace, maintenance is key. The NFPA recommends that you perform an annual inspection of your vents and chimney by a professional. They also suggest storing cooled ashes from your fireplace in a metal container that is sealed tight outside, with at least 10 feet of distance from any buildings. 

In addition to keeping up with maintenance with your fireplace, it’s important to keep track of sparks that could ignite. Keeping a glass or metal screen in front of your fireplace is one simple way to keep sparks at bay. 

Safety Inspections in the winter

In addition to getting your chimney and vents inspected, VFS Fire & Security Services recommends regular inspections on your commercial buildings. 

Fire safety inspections are pre-arranged preventive measures to keep your buildings, assets, and the people you care about safe. They help building owners and managers to identify potential fire hazards and to make the necessary changes before a catastrophe. Compliance with fire safety inspections and guidelines is mandatory and failure to stay on top of scheduled maintenance can have consequences from a regulatory standpoint as well as added risk to your business and staff. 

Worried about not meeting all the NFPA guidelines for winter storms and fire protection for your commercial building? Learn what fire safety inspections you need for your commercial building here on our blog.

What is ERRCS/DAS and how does it work?

ERRCS don’t have to irk you! VFS Fire & Security Service’s Director of Fire Alarm Operations, Kevin Gregory, joins us to explain the importance of updating your alarm and communication systems.

 

What Are ERRCS and DAS? 

ERRCS stands for Emergency Responder Radio Communication Systems, also known as Bi-Directional Antenna Systems, or DAS. 

The ERRCS and DAS are very similar; both systems are used within commercial and residential buildings to allow emergency responders to communicate with each other via two-way radio in areas that they may not have been able to in the past.

As an amplification system, ERRCS amplifies the radio signals between first responders’ radios during an emergency. 

Why Did ERRCS Systems Become So Important?

During the September 11th attacks in New York City, emergency responders experienced difficulty communicating with each other in rescue and recovery efforts. These difficulties included full radio communication failures, which made the first responders inside buildings lose contact with dispatch and fire crews outside, risking the lives of the first responders and hindering their rescue efforts.

The communication failures on 9/11 spiked awareness for high-functioning ERRCS/DAS, highlighting the need for tools that would allow responders to communicate without interruption or signal loss in the event of an emergency. Since 9/11, ERRCS and DAS have become a critical priority for commercial building owners. 

What Are the Requirements of an ERRCS System?

While the requirements for ERRCS used to apply only to buildings within the specific guidelines–any building over three stories or with underground parking–requirements can now apply to most new buildings or projects.

The building department and/or fire department can enter a new building project, regardless of its size, and review the ERRCS. In this review, the building department may test for signal strength and require that an additional amplifier be installed. 

How Many Systems Are Required in Commercial Buildings?

Typically, buildings require one system. However, several factors can affect the number of systems required in a space, such as the building’s size and layout. These factors may suggest additional amplifiers or other components need to be installed. For more information, learn the five things CRE owners should know about installing ERRCS, here.

To determine the number of antennas required in your building, an inspection team may utilize heat maps and sweep tests. 

What is a Heat Map?

A heat map is generated through a sweep test or a 20 grid test. In a sweep test, an inspection team will divide the building into 20 sections and test each section with a spectrum analyzer and either a fireman’s radio handset or a signal generator. 

The team will then run the results through software to create a report and a heatmap. This report will display the areas of the building which need better coverage as well as the locations in which the signal is strong. 

Do ERRCS Need Testing and Inspection?

ERRC systems need to be tested regularly. The fire department requires that these systems are inspected and tested on an annual basis. 

How is an ERRCS Inspection Conducted?

An inspection team will conduct an inspection process similar to the 20 grid test in which they will divide and sweep the building to locate areas of poor coverage. Their reports will be forwarded to the building department and fire department for approval. 

Inspections are Essential in Maintaining ERRCS/DAS

Inspections and maintenance are critical to the safety of your building. At VFS Fire and Security Services, we specialize in installing and inspecting ERRCS. There’s an ongoing need and requirement for testing and inspection on an annual basis to ensure that the integrity of the system is still operational with NFPA updates and requirements

What are LEED Buildings and How Do They Affect ERRCS?

LEED (Leadership in Energy and Environmental Design) is a third-party green building certification program that focuses on efficiency in designs. For instance, LEED buildings can have innovative windows made from low-E glass which stops outside weather conditions from affecting the interior temperature of the building and more efficient insulation.

However, low-E glass can cause low signal attenuation that impacts ERRCS. Most commonly, E-glass alters the requirements for your ERRCS in regard to needing additional amplification systems throughout the building. 

Can Other External Factors Affect ERRCS?

ERRC systems can be affected by an array of outside forces. For instance, the signal can be impacted by the construction of neighboring buildings as well as construction supplies and choices. These external factors should be considered in the installation, inspection, and maintenance of a building’s ERRCS. 

Read more about your inspection and maintenance schedule in our blog It’s time to get it together and inspect your building more than once a year!

Why do fire inspection reports take so long?

Don’t tell anyone, but we know that a fire inspection report takes a long time. 

In an effort to explain why we’re going to lead you in a ‘behind the scenes look at the internal processes and why these reports take what seems like forever. 

When systems or devices need maintenance we often can send a repair technician to you within 24 hours (or sooner in emergencies!) Our goal is to be proactive and ensure that our systems keep you safe from harm.

What’s Included in a Fire Inspection Report? 

Clear Sightlines

One of the main elements of your fire inspection report is ensuring there are clear paths for firefighters to reach the building and for patrons to exit the building. If an emergency does happen at your commercial property, there needs to be easy access in and out of the building. This part of the inspection report will likely also include making sure your building remains up to date with fire codes. 

If there are main identifiers around the building that firefighters should be aware of (think trees or other identifying information), that also needs to be included in the fire inspection report. 

Certified Fire Extinguishers

Included in this inspection is counting the number and type of fire extinguishers throughout the building.  VFS Fire and Security services specialize in portable fire extinguishers. Per NFPA code fire extinguishers are required to be inspected and certified by a licensed fire protection contractor. There are a LOT of different types of fire extinguishers including:

  • Water Mist
  • Clean Agent
  • Foam
  • Wet Chemical
  • CO2
  • ABC Dry Chemical
  • Class A, B, C, D, and K

Inspecting all of these extinguishers takes time, which further delays that report hitting your desk. 

Emergency Lighting

Emergency illumination could mean life or death in an intense situation. Ensuring your emergency lighting is working and in the correct areas is essential to the fire prevention and safety of your building. 

We can help! 

There are so many other moving parts that are included in a fire safety inspection. The expert team at VFS Fire and Security Services has a breadth of knowledge to provide all regularly scheduled and code-mandated fire protection system inspections. The frequencies of these inspections ensure the most effective operating conditions for your building all year round and are critical to keeping current with industry and insurance codes. 

We have a diverse team of experienced fire protection professionals capable of inspecting and servicing even the most complex fire protection systems. Our advanced platforms and highly trained dispatch team allow us to manage inspections and testing from inception to execution. 

We tell you what’s due, when it’s due and why it’s due, and are constantly communicating to your team to keep you up-to-date on the latest information within your facilities. 

How frequently do you need fire inspections? Learn more about your inspection schedule in this blog post. 

Boater Safety: Tips that Will Float Your Boat

Yes, typically water does put out fires… However there are times when fire can occur on water.  There is an extremely high fire risk on boats and marine machinery. It’s important to understand what preventative measures should be taken in order to avoid fire hazards on marine machinery. So, how do you prevent fires on your boat?

 

Let’s dive into tips that will help keep your boat afloat.

 

Ship Safety Requirements

The National Fire Protection Association (NFPA) Code 301 is the “Code for Safety to Life from Fire on Merchant Vessels.” This code focuses on the construction, arrangement, protection, and space utilization of merchant vessels that aim to limit the danger.

 

Taking precautions is critical to the safety of your boat and your passengers in case of a fire emergency, not only from the fire itself, but also from fumes, smoke, and human response.

 

Having the proper amount of fire extinguishers on your vessel is a great start, however, it is not the whole picture. There are additional elements of preparedness that you should have in place to keep your ship safe. 

 

How to Protect Your Ship From a Fire

The steps mentioned above are considered large-scale. Let’s dive into the nitty-gritty details of boat safety. 

 

Ships Business provides some insight into what should be checked in your engine room to ensure proper safety.

 

Some of these items include:

 

  • Having proper escape routes that are properly lit by emergency illumination 
  • All railings on the boat are properly secured
  • There are more than enough life jackets per person that are easily accessible 
  • All safety signs are updated and easy to read
  • Escape routes are not blocked
  • All portable fire extinguishers are correctly stored and up-to-date on inspections
  • Anyone onboard the ship is wearing the proper protective gear depending on the type of boat
  • Prevention of steam, water, or oil leaks in the machinery space
  • Pipe insulations are oil-free
  • Walkways, stairways, and ladders are clean and dry
  • Any supplies and materials are properly stored
  • Approved first aid supplies are readily available, accessible, and clearly marked

 

These, among many other checks, are essential to the safety of your vessel.

 

The Engine Room

The engine room of your vessel is one spot that should be triple-checked for equipment that is functioning properly, in order to best prevent fire or an explosion. It’s a place that heats up quickly and may contain flammable items. One of the major fire safety requirements in the engine room is to install automatic fire suppression systems. About 90% of marine fires start in the engine room. 

 

Another simple way to prevent fires on your boat is to keep everything clear and organized. When you check that your equipment is working, it’s important to familiarize yourself with where everything is located in case an emergency arises and you need to quickly navigate the space. 

 

Freeze Protection

Yes, boats can freeze. In the winter, ships that are in the water, docked, or stored in cold environments need to be winterized. This means going through a process of removing water from any place on the boat that could freeze, expand and cause damage to the ship. 

 

When temperatures drop below freezing, water inside the engine or gears can cause cracks or blockages. The damage they cause will result in expensive repairs. 

 

Remember that a heat lamp is not a good substitute for winterizing your boat. They may cause an unexpected and unwanted fire. According to Xtreme Heaters, “the leading causes of winter vessel fires are unattended portable heaters and overtaxed electrical systems.” A portable heater as a substitute for winterizing your boat is unpredictable because it can be tipped over by waves or other elements– causing a dreaded fire. 

 

Marine Fire Safety

While you’re on the water, whether it be for pleasure or work, marine fire safety and preparation cannot be overlooked. Having the right fire safety equipment and performing the right maintenance and routine inspections may be the difference between life and death.

 

Our VFS team is prepared to get your vessel in tip-top shape with the right marine fire safety equipment. In fact, the VFS Houston Team has been continuing to grow our marine department and has recently acquired four new Tug & Barge Companies—bringing their annual total of vessels to perform fire safety inspections and testing to approximately 375.

 

As we approach the highly anticipated boating season, what summer shouldn’t bring is more fire hazards! Learn more about fire safety on a ship in our article here. 

 

boater safety tips for marine safety

 

‘Tanks A Lot!’ — Your Guide to Above Ground Storage Tanks

Most likely, your commercial property has an above-ground storage tank (AST). When’s the last time you had your tank(s) inspected? Odds are, your above-ground storage tank has taken the back burner in regards to safety regulations and guidelines.

Don’t worry, that’s why we’re here at VFS Fire & Safety Services—to help you navigate any changes that need to be made to your safety protocols! 

Above Ground Tank Requirements

The National Institute for Storage Management (NISTM) located in Houston, Texas, outlines regulations and guidelines that should be followed for your commercial property’s safety.

In fact, NISTM has a course called “Tanks 101” that provides all the information that you need to know about your above-ground storage tank. The course overview talks about both aboveground and underground tanks in horizontal and vertical configurations.

Here’s a quick rundown of what NISTM has to say. “Having designed and built a good tank, the next problem is to ensure it remains safe and leak-free. The focus is on the well-known tank inspection standard API 653.”

The NISTM also claims that the following basic principles are key to understanding the safety of your above-ground storage tank:

  • “Shell design
  • Floating roofs
  • Foundations
  • Fixed roofs
  • Venting
  • Hydrostatics tests
  • Materials of construction”

As a commercial property owner, it’s important to be aware of these factors when building a new tank so that future inspections run smoothly.

Are you still itching to hear more from NISTM? You’re in luck! NISTM is soon hosting the 14th Annual National Aboveground Storage Tank Conference and Tradeshow this December. Visit the link above to learn more.

Common Challenges with Tank Inspections and Testing

Now for some common challenges regarding tank inspections and testing.

The federal requirements for above-ground storage tanks say there should be frequent inspections and evaluations for any bulk storage container. 

Similarly, The United States Environmental Protection Agency (U.S. EPA) provides a downloadable “Spill Prevention, Control and Countermeasure Plan (SPCC) Program” that contains a Bulk Storage Container Fact Sheet. 

The fact sheet states you must “determine, in accordance with industry standards, the appropriate qualifications for personnel performing tests and inspections, the frequency and type of testing and inspections, which take into account container size, configuration, and design.”

The EPA also provides the difference between containers, which include:

  • Shop-built
  • Field-erected
  • Skid-mounted
  • Elevated
  • Equipped with liner
  • Double-walled
  • Partially buried

Required Testing 

The inspections that are required for bulk storage containers include: 

  • “Test or inspect each container for integrity on a regular schedule and whenever you make material repairs
  • Frequently inspect the outside of the container for signs of deterioration, discharges, or accumulation of oil inside diked areas. This visual inspection is intended to be a routine walk-around and inside the container’s supports and foundations,
  • You must retain testing and inspection records for 3 years. EPA recommends that formal test records or reports be retained for the life of the container.” 

It’s important to keep reports and inspections organized so you have evidence and reference of inspections that have been performed as well as when the next routine inspection should take place.

Integrity Testing

Some integrity tests that aren’t federally mandated, but HIGHLY encouraged include: 

  • Visual inspections
  • Hydrostatic testing
  • Radiographic testing
  • Ultrasonic testing
  • Acoustic emissions testing
  • Signs of deterioration
  • Accumulation of oil
  • Other systems of non-destructive testing

With the amount of testing that is required for any property or business owner, sometimes reports and small inspections fall through the cracks. 

Additionally, there are frequent changes in industry standards. Take the extra step of checking in with your Fire and Safety Inspection team to ensure all above-ground tank requirements are being met. 

Cargo Crisis got you down? Us too. Learn more about how the cargo crisis might be affecting your industry in the future and why marine safety should be a top priority with a large number of cargo ships currently being stalled.

How long do you keep your safety inspection records and paperwork? It can be tempting to chuck the paperwork into the trash and forget about the details of your inspection.

But, did you know that after a safety inspection of your above-ground tank, you’re supposed to keep those records for a minimum of 3 years?

Check out our recent blog for more inspection guidelines for your commercial property.

sprinkler systems updates in commercial buildings

Scott Santos, our Director of Sprinkler Operations at VFS Fire and Security highlights the changes that have occurred in fire sprinkler systems over the past year. Watch the video below for more information. 

 

Fire Industry Changes

We’ve seen a lot of recent challenging changes in our sprinkler industry including:

  • Finding enough manpower 
  • Finding employees with talent  

Project Shifts 

Types of projects have also changed. We used to have a world where retail and brick and mortar were a big commodity of projects. Today with the uptake of e-commerce and increased online shopping, we’ve seen big changes in the types of projects. For example,  brick and mortar retail spaces are not as prevalent as warehousing. Warehousing now has been pushed up.

Clientele 

Many of our clients are big-box companies that are looking for storage. This means they are searching for warehousing. However, there’s not enough warehousing out here. What we’ve seen in the last two years is that simply rehabilitating buildings, upgrading buildings provides a higher level of storage. Currently, many distribution centers are coming up. The Amazons and the Targets of the world are looking for space and for distribution centers.

So as we look at warehouse spaces, things do change. The solutions to the sprinkler systems definitely change. We need to upgrade them. The systems that are in there now are only as good as the storage that they had previously. As the storage grows in height, and as we start to put more material handling equipment in there, we need to upgrade systems.

Three Sprinkler System Updates

There are three different ways that we usually look at it. The first and easiest way is looking at the systems that are in place already. If we change sprinkler heads and make current ones larger sprinkler heads to provide more water, that’s one way to update the system. 

A second way is to actually upgrade the system for a higher density. Once those higher densities are in there, we must consider if interactive sprinklers or any other sprinklers need to be included that are different from what the system demands.

The third way is we have to consider if they’re storing plastics and higher commodity systems or higher commodities. If so, we need to protect the commodities with ESFR systems. This means early suppression and fast response systems are popular now. Now we’re going into the buildings and tearing out old systems to put in new ones to accommodate what they’re putting in the buildings.

Material Shortage 

As we upgrade these systems, the most challenging part is trying to actually buy materials. There’s a shortage throughout the industry trying to find piping and materials for actual systems. Pricing throughout the industry has also gone through the roof, making purchasing material tough.  

It also costs building owners more money. Many owners want to lease out these buildings to the Amazons, the Targets, or the Sketchers. What’s tough for us is that we’re getting pushed on every project to upgrade this quickly. That’s probably one of the challenges that we’re meeting right now is materials, manpower, and getting things done on time for customers.

One of the things that we’re doing is trying to get contracts in place quickly. And then what we’re able to do is try to go out and procure our materials early. 

So we’re saying, “Hey, if we can buy the materials quickly, then we can have it on site. We’re not having to worry about time spans or how long it’s going to take to get equipment.”

Client Communication

One of the things we’re trying to ensure is going out and purchasing the materials as quickly as possible. On our side, it’s good because we’re getting quicker contracts.

The other solution is just making sure that we communicate well with our clients, to say, “Hey, what exactly are you doing?” 

We make sure that we provide them with the correct systems, the correct products, and that everything that meets their needs because there’s nothing worse than getting something in that doesn’t meet their needs. So we’re really aiming to satisfy our customers. Obviously, our customers are number one, so we’re making sure that we go after them.

How do we train new employees? 

We’ve been able to bring in individuals with less experience. We provide them with a training program or an apprenticeship program that allows them to eventually receive their certification as a pipe fitter. 

In the state of California, they’re required to have a fitter card. So we’re bringing them in, and we’re trying to grow them from down up, right from the bottom up. Let’s get these employees in quickly and train them. It’s a five-year program that develops them and our crew. 

When it comes to manpower, we are aiming at growing within through finding tradesmen. We’re even speaking to high schools, trade schools, or anywhere we can to get somebody interested in the fire protection industry. That’s probably been our biggest gap in this industry throughout the last 30 years. 

At VFS we’re trying to grow, whether through pipefitters, sprinkler designers, fire alarm designers, and beyond, we are looking to grow from within. We do this by providing them with training and continuing to be the best professional company we can be.

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